Construction machinery is a significant investment for any construction company. From excavators and dumpers to telehandlers and backhoe loaders, these machines are the backbone of construction operations. Proper maintenance is crucial to ensure that these machines remain in optimal condition, thereby extending their lifespan and maximising their efficiency. In this blog post, we’ll explore essential maintenance tips to help you prolong the life of your construction machinery, and why you should opt for additional NPORS training at the Diggerland Plant Training School.
Regular Inspections
Regular inspections are the foundation of effective maintenance. By conducting thorough inspections before and after each use, you can identify potential issues before they escalate into major problems. The key areas to focus on include:
Hydraulic systems: Check for leaks and ensure proper fluid levels.
Engine components: Inspect belts, hoses, and fluid levels.
Electrical systems: Look for damaged wires and ensure all connections are secure.
Undercarriage: Examine tracks and tyres for wear and tear.
Creating a checklist for machinery on your fleet is a sure way of maintaining consistency and thoroughness when it comes to maintenance.
Proper Lubrication
Lubrication is vital for the smooth operation of moving parts in construction machinery. It reduces friction, prevents wear and tear, and protects against rust and corrosion. Here are some tips for effective lubrication:
Use the right lubricant: When lubricating any machine, it is always best to consult the manufacturer’s manual to determine the appropriate type of lubricant for each component.
Follow a lubrication schedule: Establish a regular schedule for lubrication based on the machinery’s usage and operating conditions.
Don’t over-lubricate: Over-lubrication can be just as harmful as under-lubrication, leading to the accumulation of dirt and debris. This could then cause additional problems for the machine.
Regularly check the lubrication points and ensure they are clean and free from contaminants.
Keep It Clean
Despite the nature of the construction industry it is vital that operators attempt to keep construction machinery as clean as possible. It is essential for preventing the build up of dirt, debris, and contaminants that can cause further damage to construction machinery. Here are some of our top cleaning tips:
Pressure washing: Use a pressure washer to remove dirt and grime from the exterior of the machinery.
Cabin cleaning: Ensure the operator’s cabin is clean and free from debris, which can obstruct controls and visibility.
Filter maintenance: Clean or replace air and fuel filters regularly to ensure optimal engine performance.
Pay special attention to areas prone to dirt accumulation, such as the undercarriage and engine bay. Allowing dirt to build up over time without proper cleaning will affect the performance of the machine.
Fluid Management
Fluids play a crucial role in the operation of construction machinery, including engine oil, hydraulic fluid, coolant, and transmission fluid. Proper fluid management involves:
Regular checks: Monitor fluid levels and top them off as needed.
Fluid analysis: Conduct periodic fluid analysis to detect contaminants and assess the condition of the fluids.
Timely replacement: Replace fluids according to the manufacturer’s recommended intervals to maintain optimal performance.
Using high-quality fluids that meet or exceed the manufacturer’s specifications can also contribute to the longevity of your machinery.
Train Your Operators
The way your operators handle construction machinery can significantly impact its lifespan. Proper training is essential to ensure that operators:
Understand the machinery: Familiarise operators with the specific features and functions of the machinery they will be using.
Follow operating procedures: Emphasise the importance of following proper operating procedures and safety protocols.
Report issues promptly: Encourage operators to report any abnormalities or potential issues immediately.
Regular refresher training sessions can help reinforce best practices and keep operators updated on any changes or new technologies. If you’re looking to get qualified to use a particular type of equipment, then our instructors at the Diggerland Plant Training School can assist.
Compliance with Regulations and Standards
In many countries, including the UK, regulatory bodies and industry standards mandate that telehandler operators hold valid certifications to operate these machines legally. NPORS certification meets these regulatory requirements, ensuring compliance with health and safety legislation and industry standards. Employers who hire NPORS-certified operators demonstrate their commitment to upholding legal and regulatory obligations, fostering trust with clients and stakeholders.
Furthermore, adherence to certification standards enhances the reputation and credibility of both individual operators and the organisations they represent. Clients and contractors are more likely to engage with operators who possess recognised certifications, knowing that they have undergone comprehensive training and assessment to operate telehandlers competently and safely.
Which NPORS training courses are available?
The Diggerland Plant Training School offers a comprehensive range of NPORS training courses designed to equip individuals with the essential skills and certifications needed for operating construction machinery safely and efficiently. At Diggerland, trainees can enrol in courses covering various types of plant machinery, including:
- Excavators
- Dumpers
- Telehandlers
- Rollers
Each course is tailored to meet industry standards and includes both theoretical instruction and hands-on practical training. The training school emphasises real-world scenarios to ensure that participants gain practical experience in a controlled environment. Upon successful completion, trainees receive NPORS accreditation, which is widely recognised within the construction industry, enhancing their employability and ensuring they are well-prepared for the demands of the job. View our full list of NPORS training courses in Kent here.
Contact the team at the Diggerland Plant Training School
Whether you’re looking to increase your knowledge on construction machinery maintenance or aiming to enhance your skills in our NPORS training courses, the Diggerland Plant Training School offers a transformative learning experience tailored to your needs. Our comprehensive courses, led by experienced instructors and featuring hands-on learning, ensure operators at every level receive the training necessary for success in the construction industry.
To explore our complete range of plant training courses, visit our website. For course bookings or further information, don’t hesitate to contact us at 01634 295355 or via email at mail@digger.school.
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All information correct as of: 19th June 2024.
